40×60 Metal Building Cost in 2025 | APX Construction Group

When it comes to affordable, durable, and versatile construction solutions, metal buildings continue to lead the way for businesses, farmers, and property owners alike. One of the most popular sizes is the 40×60 metal building, offering 2,400 square feet of open, customizable space. Whether you’re planning a warehouse, agricultural facility, workshop, or commercial retail space, this size strikes the perfect balance between cost efficiency and functionality.

But what does a 40×60 metal building cost in 2026? With fluctuating material prices, labor costs, and market trends, it’s important to budget with up-to-date information.

Why Choose a 40×60 Metal Building?

Before we dive into 2026 costs, here’s why this size remains one of the most in-demand building options:

• Flexible layout: 2,400 square feet of column-free space allows you to customize for storage, offices, manufacturing, or retail.
• Scalable design: Can be expanded with add-ons like mezzanines, lean-tos, or additional bays.
• Durability: Metal structures are designed to withstand harsh weather, including Minnesota winters.
• Low maintenance: Compared to wood or concrete, steel buildings require less upkeep.
• Cost savings: Pre-engineered metal buildings (PEMBs) streamline the construction process, reducing both labor and material expenses.

APX Construction Group specializes in PEMB construction, helping clients maximize their investment while ensuring quality and longevity.

What Is the Average 40×60 Metal Building Cost in 2026?

The average cost of a 40×60 metal building in 2026 ranges from $38,000 to $80,000+, depending on location, finishes, and intended use. On a per-square-foot basis, you can expect $16–$32 per square foot for basic shell construction—slightly higher than 2025 due to steel price adjustments and inflationary pressures on labor.

1. Basic Shell (No Customization)

• Cost: $16–$21 per square foot
• Total Estimate: $38,000–$50,400
• Includes: Steel framing, wall panels, roof system

Best for agricultural storage, simple workshops, or warehouse space.

2. Mid-Range Build (Partial Customization)

• Cost: $21–$26 per square foot
• Total Estimate: $50,400–$62,400
• Includes: Standard doors, insulation, ventilation, and basic concrete foundation

Popular for mechanic shops, small businesses, or farm buildings that need climate control.

3. Turnkey / Premium Build (Full Customization)

• Cost: $26–$32+ per square foot
• Total Estimate: $62,400–$80,000+
• Includes: High-end finishes, HVAC, office build-outs, plumbing, and electrical

Ideal for retail, medical clinics, breweries, or polished commercial environments.

Additional Factors That Impact Cost in 2026

When planning a 40×60 metal building project, remember that the shell is only part of the budget. Other expenses to account for include:

1. Site Preparation

• Excavation, grading, and drainage improvements: $3,500–$16,000

2. Foundation

• A 40×60 slab foundation typically costs $5–$9 per square foot. For 2,400 square feet, that’s $12,000–$21,600.

3. Insulation

• Spray foam or fiberglass insulation in 2026 averages $1.50–$3.50 per square foot, or $3,600–$8,400 total.

4. Doors and Windows

• Roll-up doors: $1,200–$3,500 each
• Walk-through doors: $600–$1,200 each
• Windows: $300–$900 each

5. Utilities (Plumbing & Electrical)

• Depending on the scope, utilities add $12,000–$28,000+.

6. Customization & Exterior Finishes

• Brick, stone, stucco, or specialty facades: add 10–25% to overall cost.

Real-World Uses for 40×60 Metal Buildings

This building size works across industries in 2026 just as it has for decades:

• Agriculture: Store equipment, livestock, or crops.
• Commercial: Retail storefronts, breweries, or office suites.
• Industrial: Manufacturing, fabrication, or storage.
• Recreational: Gyms, training centers, or community halls.
• Residential: Barndominiums, garages, or mixed-use live/work spaces.

APX Construction Group brings proven PEMB expertise to each of these sectors.

Why Work with APX Construction Group?

Choosing the right partner is just as critical as choosing the right building size. Here’s why APX Construction Group is trusted across Minnesota and the Midwest:

• Expertise in PEMB projects of all sizes and sectors.
• Customization options to fit your goals, from simple storage to complex commercial.
• Efficient timelines with reduced construction delays.
• Quality assurance from top steel manufacturers.
• Full-service approach, from pre-planning to final walkthrough.

Sample Budget Breakdown: 40×60 Metal Building in 2026

Item	Cost per sq. ft.	Total (2,400 sq. ft.)
Metal shell	$19	$45,600
Foundation	$7	$16,800
Insulation	$2.50	$6,000
Doors & windows	—	$6,800
Utilities (basic)	—	$14,000
Estimated Total	—	$89,200

This example demonstrates how a mid-range 2026 build might look, with adjustments for rising material and labor rates.

Getting the Most Accurate Estimate

Every project has unique variables—soil conditions, zoning requirements, energy codes, and finishes. That’s why the best step is consulting with a trusted PEMB contractor.

APX Construction Group delivers transparent, accurate budgets tailored to your site and vision.

Final Thoughts

The cost of a 40×60 metal building in 2026 typically ranges from $38,000 to $80,000+, with customization driving the final price. Even with rising costs, metal buildings remain one of the most cost-effective, durable, and flexible construction solutions available today.

At APX Construction Group, we go beyond the build—designing spaces that support growth, community, and long-term value.

Ready to explore your 40×60 PEMB project? Contact APX Construction Group today to start your customized estimate.